How to sand a surface flat using a belt sander

What’s the easiest way to make a wooden surface flat? Using a belt sander and this quick five-step process.

Check out my favorite belt sander if you don’t have one yet:

Makita 9403 4" X 24" Belt Sander
Quietest belt sander in its class: only 84 decibals
Sanding Belt Set for Makita 9403
Made with Premium Aluminum Oxide grain.

It happens so often to all of us. You’re gluing up several pieces of wood to make a tabletop.

Then as you clamp them together, the wood shifts and you end up with a surface that isn’t flat.

One of the best ways to even it out is to use a belt sander.

Leveling a wooden surface is a simple five-step process.

Clean the surface

Clean out the surface before doing any work. If there is any glue or unwanted paint on the surface, use a solvent. A clean surface will help you evaluate what needs to be done better.

Mark the high spots

Lighting it up from the side will help to notice highs and lows. Hold a straightedge across your surface. Then move it to the side and mark the high spots with a pencil.

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Load a 120 grit belt on your sander and cut off the highest spots. Do not sand with the grain. Sand against it starting from the top of the highest spots. Always keep the belt sander moving. Do not leave any ridges or holes.

Sand the high spots

Hold your sander perpendicular to the grain and gently move the sander back and forth over your pencil marks. Don’t stop at any place for too long.

You need to place your arms in a comfortable position at all times to be able to control your sander well. If you’re getting tired, take a break. Wear a hearing protector to protect your ears and minimize distractions.

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Sand across the grain

Working one side to the other in a long “N” pattern, move the sander forward and slightly sideways at the same time.

Remember that belt sanders also create a lot of dust, so if your job is a long one, wear a dust mask.

GVS SPR457 Elipse P100 Dust Half Mask Respirator with replaceable and reusable filters included, blue, m/l size
Range of extremely light masks (130g), that fit perfectly to the shape of the face, without hindering the user

Sand with the grain

Switch to an 80 grit sanding belt. Then remove all of the cross-grain scratches by sanding with the grain.

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When all the visible scratches are gone, switch to a 120 grit belt and keep sanding. The pint it to leave fine scratches that can later be removed with a finish sander or manually.

About the author

All my life, I enjoyed doing things with my hands and interacting with nature. I'm a self-taught carpenter, an angler, a hunter, an outdoorsman, an engineer, and an avid hiker. Not as agile as I was in my former years, I've decided to spend more time putting my experiences on paper.

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